Bundler unit - assembly works

BUNDLER UNIT

of plasterboard plants

assembly works

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Cross-Conveying & Turner Units of plasterboard plants

Turner Unit of Plasterboard production line

Board Turner Unit  

of plasterboard plants

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Creasing Unit

Creasing Unit in cardboard preparation group of plasterboard production line 
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Plasterboard Plants

www.plasterboard.biz

Capacity: from 6 to 50 m per min.

Plasterboard Production Technology

Plasterboard is produced in a continuous production process by pouring gypsum slurry, which is made up from gypsum, water, chemicals and additives, between two layers durable papers.

Plasterboard dimensions can be adjusted according to customers’ demands. It is one of the most preferred product in construction and decoration thanks to its ability of easy and quick installation.

Plasterboard can be produced in size from 9.5 mm to 20 mm thickness, from 600 mm to 1200 mm width and from 1800 mm to 5000 mm length according to customer request.

Production line speed of plasterboard plant is determined as per customer’s demand and final design of the plant is done accordingly. We have been following the latest technological advancements for innovation since the date of foundation and have been offering our customers privilege of production in most technologically advanced plants by improving our equipment in this direction.

12.5 x 1200 x 2500 mm is the standard size of plasterboard that is used in today’s markets and its dry weight is approximately 9.0 kg/ m². The factors such as paper quality and additives can affect these values.

We provide long-lasting, high quality, durable, effective and low-cost plants for our customers and investors.

With our professionalized and experienced staff, guarantees the high quality design, assembly and smooth commissioning of the plant.

Design Standards

Equipment and units are designed and manufactured in compliance with EC safety regulations, such as;

• 98/37 EC Machinery Directive,
• 73/23 EEC Low Voltage Directive,
• 89/336 EEC Electromagnetic Compatibility.

Calcining process in gypsum production

Calcining process is one of the main factors in the control of characteristics of produced product, because it affects plaster's quality.

Proven and time-tried systems, that are developed by our engineers, provide comprehensive solutions individually to meet our customers' all needs. 

Our specialists, with years of experience in gypsum production, will assist our customers to select the most suitable solution - optimal design and economical production cost.

Packing Unit for Plasterboard Production Line | Automatic Stacking & Bundling System

Learn how the packing unit works in a modern plasterboard production line. Discover automatic stacking tables, bundlers, transfer systems, forklift loading operations, and turnkey gypsum board plant engineering solutions by Plasterboard.biz

Modern plasterboard production lines require efficient and reliable packing systems in order to ensure smooth operation, product protection, warehouse efficiency, and shipment preparation. The Packing Unit is the final sections of a gypsum board manufacturing plant.

In a fully automatic plasterboard production line, gypsum boards exiting the Bundler Unit are transferred to the Stacking Table through synchronized transfer conveyors and handling systems. These transfer units are designed to transport plasterboards safely without damaging board edges or surfaces.

At the stacking table, plasterboards are precisely aligned by pneumatic positioning pistons. Accurate alignment is extremely important for stable pallet formation, safe transportation, and efficient warehouse storage.

The descending stacking table allows operators to adjust the number of boards in each stack according to production requirements, board thickness, customer demand, or transportation conditions. This adjustable system improves production flexibility and operational efficiency in modern drywall manufacturing plants.

After the stacking process is completed, the prepared plasterboard bundles are automatically moved to the forklift transfer table. From this point, forklift operators can easily transport the finished gypsum board stacks to the warehouse area or directly to the shipment section for customer delivery.

A well-designed packing unit provides several advantages in plasterboard manufacturing facilities:

• Reduced manual handling 

• Faster production flow 

• Improved warehouse organization 

• Lower risk of board damage 

• Increased production efficiency 

• Safer transportation and shipment preparation 

• Better pallet stability and packaging quality 

At Plasterboard.biz, we provide engineering, consulting, modernization, and turnkey solutions for plasterboard production plants worldwide. Our expertise includes:

• Complete plasterboard production lines 

• Packing and stacking systems 

• Automatic bundlers 

• Transfer conveyors 

• Production line modernization 

• Factory refurbishment projects 

• Capacity increase solutions 

• Engineering consultancy for new investors 

Whether you are planning to build a new gypsum board factory or upgrade an existing plasterboard production line, our engineering team can provide customized technical solutions based on your production capacity, local raw materials, and market requirements.

Frequently Asked Questions (FAQ)

What is the function of the packing unit in a plasterboard production line?

The packing unit is the final section of a plasterboard production line where finished gypsum boards are stacked, aligned, bundled, and prepared for warehouse storage or shipment. It ensures safe handling, organized stacking, and efficient transportation of plasterboards.

 

How are plasterboards stacked automatically?

In modern drywall manufacturing plants, plasterboards are transferred from the bundler unit to the stacking table through automatic conveyors and transfer systems. Pneumatic pistons align the boards precisely, while the descending stacking table forms stable and adjustable board stacks automatically.

 

Why is automatic stacking important in gypsum board manufacturing?

Automatic stacking systems reduce manual labor, improve production speed, minimize board damage, and provide safer handling operations. They also improve pallet stability and warehouse organization in high-capacity plasterboard factories.

 

What equipment is included in a plasterboard packing unit?

A typical plasterboard packing unit may include:

• Transfer conveyors 

• Bundler systems 

• Stacking tables 

• Pneumatic alignment systems 

• Descending stack elevators 

• Forklift transfer tables 

• Automatic pallet handling systems 

The exact configuration depends on production capacity and factory layout.

 

Can existing plasterboard factories upgrade their packing systems?

Yes. Existing gypsum board plants can modernize or refurbish their packing units by replacing outdated transfer systems, improving automation, increasing stacking capacity, and integrating new control technologies.

At Plasterboard.biz, we provide engineering consultancy and modernization solutions for existing plasterboard production lines worldwide.

 

What are the advantages of a modern plasterboard packing system?

Modern packing systems provide several operational benefits:

• Higher production efficiency 

• Reduced labor requirements 

• Lower product damage rates 

• Faster shipment preparation 

• Improved warehouse logistics 

• Better production flow continuity 

• Increased operational safety 

 

Does Plasterboard.biz provide turnkey plasterboard production lines?

Yes. Plasterboard.biz supplies complete turnkey plasterboard production lines, gypsum calcination systems, packing units, engineering consultancy, factory modernization, and technical support services for investors and manufacturers worldwide.